Industrial base and equipment


1. Semi-automated line for the production of rubber mixture with a capacity of 1,200 tons / year:
Open type mixer 1500 x 600 with a capacity of 3,000 kg. / Day – 3pcs;
Buttonhole cooler.
Guillotine for cutting various kinds of rubber bales;
Weight scales.
Closed type mixer (Bember) 72 l 400 kg / hour productivity;

2.Calender section:
It features:
Three shaft calender, which are profiled rubber mixtures with a thickness of 1.0 to 15.0 mm, width up to 1400 mm;
Five shaft calender with a width 600 mm.
Press for continuous vulcanisation with hot steam, which can be produced in rubber and rubber-textile sheets of various sizes – from 1 mm to 12 mm thickness and width of 1200 mm.

3.Basic workshop equipped with the following machines and equipment:
Extruder Ø90mm “HODOS” – 1pc;
Extruder Ø100mm “HODOS” – 1pc;
Extruder Ø120mm “STREINER” – 1pc;
Autoclaves for vulcanization with direct steam:
-Ø1400 / L3300 mm – 1pc.
-Ø2200 / L10 000 mm, 1 pc.
-Ø3300 / L6500 mm – 1pc.

Hydraulic presses:
-400 x 400 mm – 2 pcs.
-800 x 800 mm – 4 pcs.
-1000 x 1000 mm – 1pc..
-1200 x 1200 mm – 1pc.
-1200 x 2550 мм -1000 t-1 units – 1pc.

Lathe – with potential of machanical treatment of parts up to Ø2000 mm and length up to 6500 mm with a weight of up to 20,000 kg.

Section for hand rubberizimg – The workshop is equipped with the necessary lifting equipment and auxiliary tables for clothing and double for rubber mixture;

4.Storage for rubber, ingredienti and finished products.

5.Mehanical workshop equipped with:
Bending machine – 1pc;
Guillotine for cutting steel – 2pcs;
Bending – 2 pcs;
Lathes – 4pcs;
Mills – 5pcs;
Drills – 3pcs;
Apparatus for welding – 16pcs.

6.Equipped and certified laboratory under ISO 9001:2000 for  Quality Control:
– “Universal Dynamometer for testing of rubber mixture” – the company “TINIUS OLSEN” / used to determine the following physical-mechanical properties: tensile strength, elongation and modulus /;
– “Rheometer” / defines sustainability and vulcanization characteristics of rubber mixtures /;
– “Hard-meter WAS OSA” – company “WILSON” / measure Shore A hardness of rubber mixtures /;
– “IZOTEST – ISOTESTER – 3P (-F)” – company “ELMED” GmbH / used to check the integrity of the rubber lining – check leaks and cracks /;
Analytical scale, “WPS 510/C/2 – company” RADWAG “range 20 mg. to 510 g / is used to determine the weight of the samples and rubber mixtures /;
-Apparatus for determining the abrasion of rubber vulcanizates type “Shoper – Shlobah”
-Generator for production of steam with a pressure up to 1.2 Mpa.

7.Instumentarium:
Units for electric welding 320A
Welding transformers
Apparatus for welding oxygen
Punching machines
Grinders
Manual lifting equipment – tirfori, ratchets
Winches
Bor.mashina manual
Kerbofleksovi pliers
Ghidorah set
Complete set el.instrumenti manual for all employees

8.Section for sandblasting:
Sandblasting chamber 12/24/6 m;
Electric screw compressor (ALUP) 12 bar / 12m3 / minute – 4pcs;
Compressor diesel 6 bar / 8m3 – 1pc;
Blasting apparatus “CLEMKO” – 6 pieces, complete with hoses and accessories for work.
Machine hidroblasting,, URACA” 3200 bar – 1 pc.

9.Mehanization:
Truck MERCEDES – 2 pcs.;
Truck MAN – 1pc.;
Truck MAN – 26 t-1pc.;
Motocar – 5,000 kg – 1pc.;
Motocar – 3,000 kg – 3pcs.;
Autocrane 25 t – 1pc.